4.1.2 Setup Monitoring
Purpose
Provide a dedicated environment to track machine/setup preparation before production begins.
Why Install a Setup Mode?
Setup activities distort OEE Availability if counted as downtime.
Operators often need focus on changeover tasks.
QC approval or tooling confirmation may be required before production.
Core Features
Setup Timer
Accumulates time since run start.
Setup Checklist
Material Loaded, Tooling Ready, QC Approval, First Piece OK.
Setup Reason Selection
Reasons such as Changeover, Material Prep, Jig Installation.
Begin Production Button
Ends setup period and transitions to full Production Monitoring.
Transition
When setup is complete:
→ Navigate to Production Run Monitoring.